Bike Build Step #4

Front Fork Paint and Installation

My single speed monster is ready for some new front forks.  Being an older model frame, it was outfitted for a 1” steering tube and originally had internal cup bearings.  I plan on reusing the internal cup bearings and am sticking to a threaded tube for installation purposes.

Shimano Component Blowouts XT,XTR, Saint, SLX, & Zee. Static Jpeg

Finding a new front fork with these spec’s cut down on my options quite a bit, but I managed to find a decent pair with good enough reviews for a commuter ride.  They were only available in silver, so I planned on changing the color. They arrived decal free which was a pleasant surprise and made sanding them down for paint really easy.

After a good scrub down, I used tin foil and masking tape to protect the uppers and steering tube.  I decided on white for the forks, and will match that to the headset and seat post clamp. I hung the forks outside and painted them the same way that I did the frame.

With the forks freshly painted, I set to cleaning up and repacking my original bearings with grease.  Generously greased, I also greased up the internal cups and set everything in place.  

Installing the lower bearing raceway, I used a flat screwdriver and a small hammer to ensure that no gap remained between the steering tube and the top of the fork bracket as you can see in the photo.

Sliding the forks into place I threaded down to the upper bearing raceway into place, making sure to check and recheck the tension for the smoothest rotation. Front fork installation complete.

This small but important addition really changes the look of the bike and is starting to give this beast a little personality.  Just a few more steps and it will be able to be moved from the maintenance stand to the streets at last.

Tools used for this step:

Standard Screw Driver

Hammer

Grease

Tin Foil

Masking Tape

Spray Paint

Twine

Total cost for this step: $92.57 (85.26 Euro)

Muc-off Grease – Already paid for and calculated in Step #3

Spray Paint – $7.58 (6.98 Euro)

Lowrider 26″ Suspension Fork $84.99 (78.28 Euro)

*Each component description is linked to the same or a similar component to the one I used. Prices may vary.

Bike Build Rolling Total: $196.57 (181.05 Euro)

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